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The one thing I don't see anyone asking about is what the AFR's were when the motor went. I've been keeping up with these threads, and it seems a bit of them have been fairly moded, and had some sort of EM on them. It also seems that some of them have gone while crusing? What could cause this? Who really knows. I'm gonna go out on a limb though and say the car was probably running really lean at cruising speeds, and that's what caused it to go while driving on the highway. What else could it really be? Or maybe egt's were to high at cruising speeds and that caused the motor to let go. My guess is on something more along those lines. Something like that makes way more sense than some of this nonsense that is spread on this board. But thats just my two cents. Take it for what you will. |
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that was dual blue spring (1.4bar) 44mm ewg boost control - compressor to EWG vacuum line / that's it at that time, no MBC and the SB had zero to do with boost, timing, well pretty much was just there I had slight MAF transfer table adjustments for the big MAF...that's about it anyway, when I was booting above 20 I mixed Torco race fuel concentrate w/every tank prior to boosting above 20, I ran 93-94 Sunoco Ultra the added boost was neat to see on the gauge and neat to log as the map sensor was pegged lol but it didn't yeild more power well a bit more tq but less peak hp |
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I wonder if fuel quality is playing a role in popping our motors. I know here in CA our "premium" grade is a 91 octane/10% ethanol blend. I'm sure other states have the same. If the knock over time theory is indeed the cause, evidence can be found to back it up if a disproportionate number of motors are popping in these states, since more knock would occur when running this fuel vs the 93+ octane available elsewhere. |
That is an excellent point.. Has anyone done a geographical analysis on where the popped motors lived? 91 states vs 93 states...I doubt 2 points would make THAT much difference, but you never know. |
I don't think anyone's doing much with this data aside from freaking the fuck out that it exists. |
Does anyone have a list of the people who have popped and where they are located? If someone has it, maybe I can get the data from Mazda regarding the number of speeds that were sold in each state. I doubt they would hand out that information but hey, I could try. It would give us more information to help put our finger on the problem. The results would be full of holes (not every engine blown is reported on these forums, driving/maintenance habits are different from person to person, etc), but at least its something. |
OK dealer finally got to it, it was #2. No pics but I saw the hole, will ask them to take pics later. They want 9K to replace the whole engine so that's a no go for me. The manager loved the car and the mods so he offered to take it in as a trade and gave me a fair amount for the mods, sorry for the person who wanted the mani and who wanted the core. Since they are fixing it mazda wants the core. I decided to go with a regular 3 for now and pay off some stuff before I get another car to beat on so I'll keep selling the stock stuff I have left. Their theory is that the car ran lean at some point and that caused the rod to weaken and break over time. |
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Went lean...??? Geez...who hasn't at one point? Time to implement the "band-aid" solutions for better A/F ratios at WOT and my smoking turbo...or throw in the towel....God I hate even thinking that. I'm going to press-on... |
BSD ...FTW !! Not one person with that mod has blown yet. |
Ya but I'm sure the BSD "hasn't blown yet" is just waiting to happen. I mean shit...even if doing the BSD helped reliability...its not going to make engines invulnerable! |
still fun to blame the bs... not a single person has blown with it deleted. sorry pablo about your luck :/ |
Well I have taken all the precautions to help prevent the engine from popping. Thats all you can really do, take preventive action and hope you have done everything possible to prevent it from happening. Even though the BSD might not be the main cause I think it contributes to the problem. So I have deleted it from the equation. I have a dashhawk and I am constantly monitoring any knock that may be happening and also monitoring the a/f at the same time. Warning standards have been pre-programmed in to the dashhawk and I think every MS3/6 owner should have one of these. Its a great tool. Do not boost above 19psi, I mean whats the point w/ the OEM turbo. Your just asking for trouble if you push it higher unless you have METH. I have a METH kit and plan on putting it on as soon as I get my FMIC kit I ordered but I do not plan on boosting above 19psi. There is a link with all the blown engines of Mazda3/6 speeds that also lists each MOD on this forum. Your best bet when doing MODs to this car: BSD, Upgraded FuelPump/Internals, METH I know I am glad my BSD is finally done. I will be ok if my engine blows because I can say to myself I did everything possible to my knowledge to prevent it from happening so I would not blame myself. I purchased my BSD Oil Tray from ProtegeGarage, they have the best price around and I bought the BSD plug from PT-Performance. I also did the Oil Filter Conversion at the same time, StreetUnit has the best price for that. Good luck to you all. |
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I'm no expert on the MS3 but I do see a clear pattern forming. Every car that has blown has been beat on. Regardless of what type of mods, every car that blows has been ran hard. Now, I'm not talking about abuse, I'm talking about high revs, hard shifts and extracting every bit of juice this engine has. I'm willing to bet that if I took the few mods I have off the car and handed over the keys to my wife, my MS3 with proper maintenance would last at least 75K miles save any failure of normal parts (turbo seals, etc). Let's face it, we're all gear-heads...that's why we're here. We all take it to 5500rpm, all do hard WOT runs, all beat on the car a little(or with some, a lot). It just seems the stock internals of this engine simply can't take it. So far I've found that the best rule of thumb is this: If you mod and/or beat on the stock MS3 engine, it will blow eventually and in a REALLY bad way. That seem like a fair statement? I for one don't want to fuck with this. I'm going to love on my MS3, drive it a little harder than I would my daily driver but there's no way in God's green earth I'm going to attempt fucking with this car any further. I don't have the $$ to do it the right way (forged internals) so I'm not going to ghetto-rig it (full bolt-ons). It seems that attempting to push a stock engine will blow up in your face sooner or later. I'l enjoy the car and in 3 years...trade it in on something I can beat on. |
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chris was at 346whp when all was said and done and was over 300whp for a long time ron was at 386awhp and never blew tizi is at 346whp fully bolted and meth tuned at 22psi and still alive |
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We'll see...all I just read was "tick, tock, tick, tock..." just a matter of time. |
I just read meth meth race fuel meth |
Ive said this before and Ill say it again. If this car blows up while im drinving I will not worry about de-modding it. I will pull over on the side of the road and throw a cig in the front seat and wait until the fire dept shows up. I get my money back along with a free rental from the insurance company and go shopping asap. |
lol gotta love insurance fraud From a production span of 06-09 I don't think many cars have blown up considering how many were made. You can't mod your car keep slapping on parts to make it faster without making it safer at the same time. But anyways DISI 2.3 engine = epic fail with no capability of making serious power. |
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Okay. |
Not epic fail, But there are many other platforms that can make a lot more power than us. We're pretty limited by our current DI system. Hopefully palerider and DCR figure this out with their PI/DI approach. |
You guys are all wrong when you say the motor and the fuel delivery is the problem. The problem is the ECU, and our ability to tune it properly. It will come in time, but you guys need to start going after what the real problem is, not all these bandaid fixes everyone is talking about like BSD's, meth, and forged internals. Get the car tuned properly, and it will make power and last longer than you guys think it will. Once we reach the limitations of what the stock pump, and injectors can do, then we start to handle that. It just sucks that there seems to be so much variation in how well the pumps flow. We will figure it out though, but we need to remember to find out what the real problem is and fix that. |
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Ah man sorry for your loss, I know the feeling though popped my engine 2 years ago in my regular 3 only had 4,068 miles on it...(warranty voided due to intake) should have that replacement engine paid off this month.....finally!!!!! |
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Mazda ALWAYS makes changes each model year...just nobody is keeping track, because we don't have any QMD Service managers on the forum to pull and compare all the changes. Just because nothing changes externally, doesn't mean a few dozen part #'s changed. The DISI engine will continue to get more reliable as time goes on. (through these micro-hidden changes) If you don't think an 08.5 is going to be more reliable then an 07, then you're kidding yourself. And case in point, an 08.5<09<10. |
Aren't 09's just leftover 08.5's? |
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by the way Serium, was yours the 2.3DI engine? |
Here's some good info about the Duratec that might be interesting to people from here. Not a DISI but the ideas apply. Ford Duratec 20/23 Modifiyesi - Modifiyem© Quote:
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The principles apply the same way. Given that the stock duratec can take 230hp when it has 140 stock means the engineers designed about 60% headroom. I don't expect it to be more in the DISI engine. This means that the limit of the stock engine given that it has not manufacturing flaws will be around the 430 crank hp mark. I wouldn't ride that limit personally. EDIT: What most people don't understand is that in today's economy parts are built with production and costs in mind. Gone are the days of 2500 production runs of homologation Rally cars. So there is a ~50% overhead built into the motors. You realize you are getting there when you start maxing out stock sensors like the MAF and MAP and fuel system. Going beyond that you will quickly realize that there are lots more gaps to fill and you will need to build the motor. So failures we've seen fall into several categories: 1. Manufacturing flaws 2. Misuse 3. Going beyond system limitations You have to understand these limitations of most modern production cars. Once you get close to 350whp on the stock bottom end you're on borrowed time plain and simple. Want more? Get a bigger motor car or build it and do port injection. But you will sacrifice driveability and reliability. Building a WOT car is easy, building a WOT car that can also be driven to dinner is not and will cost significantly more TIME and MONEY - might as well buy something else at that point. That's why in my opinion maintain the car properly, add some zest to it, tune it well, keep it cool with meth or otherwise, and don't push it towards 400whp or accept that it will break. |
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It seems to me driving this car hard really is not the problem. 330-350 may very well be pushing the limits as many have found out. Full bolt ons may not get you to 330, but it is indeed starting to stress the motor imo if 350 is the limit. It seems like if you can keep the car running cool full bolts ons *may* be fine. Many have driven this car hard, I personally know guys that are fully bolted that drive the piss out of their car in 90 degree heat with no form of monitoring and they are going strong. We have had too many guys that like to go out and run their cars several times a week pushing over 300whp. It just seems like actual hard driving isnt killing this car. Now, this is all within reason. How many of us do NOT shift at 6k, run the car through its gear and have the race or 2 every week from 30-130 ish? This is normal for many many people here. I dont think most of us can actually not run the car when its time to run it. There is a difference between running the car hard, and down right beating on it imo. Its *ok* to run the car through its loops and shift a high rpms a few times a week and is normal for most of us. It is not ok to ride through knock, do pulls in high temps/bats/ects or go launch the car from half the red lights you see when some civic reved on you and you had to show him whos boss. I can see a lot of our ms3 guys driving down the street just like the Si kids with something to prove with their stickers, green wheels and new cool front bumper. Too many here have shown its more than hard driving that is killing this car, and I think mods do play a role as lightly modded cars are not blowing up as often as bolted cars. We all know that stock cars to BT cars have blown, but most lightly modded cars seemed to possibly have some defect flaw as they have blown with extremely low mileage. |
the point here is that lightly modded cars have blown, I think most of them not even near 300hp. |
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Although we have our fair share of blown motors with all types of mods it seems as if mostly the bolted guys are blowning now adays. The blown engine resource thread really is not up to date and you really do not see too many people complaining about blown engines with light bolt ons. I think that whatever it is mods may indeed bring it out of hiding. I do not think these cars are blowing because of modifications though. I do think the big turbo guys may just be stressing the engine to much, but anyone with bolts ons minus the turbo upgrade seems to be hit or miss. I dont feel like the lightly bolted guys need to go around shitting their pants because of all the msf threads on blown motors. It can happpen of course, we all know that. |
I have to believe it a quality issue and has little to nothing to do with your driving habits. I am fully bolted, and i am that asshole that beats the death out of the car on a daily basis..... No not spirited driving, abuse.... flat out abuse. So far 30k, good as new. I run high boost in heat, cold, through knock levels over 6.0 at times. If it was an abuse issue mine would have been DOA a long time ago. |
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I think the latest information of a ms3 hitting 400whp backs up my statements much better than anyone of the "theories" in this thread. Like they said, it wasn't any real secret that got them there it was hard work with lots of logging, tuning, and hitting the dyno. Over 200 dyno pulls to learn what they did. I've said it before and i'll say it again; it's all in the tuning. |
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So where are all of YOUR logs showing poor tuning for the blown motor guys at the time of the incident? I haven't seen many of those logs like you have, but maybe you can enlighten the community with your vast wealth of knowledge. Thanks! |
FIGHT FIGHT FIGHT FIGHT!! |
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