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-   MazdaSpeed 3 - Engine, Transmission & Driveline (http://www.mazdaspeedforums.org/forum/f10/)
-   -   MazdaSpeed 2.3L DISI Turbo Blown Engine Resource Thread (http://www.mazdaspeedforums.org/forum/f10/mazdaspeed-2-3l-disi-turbo-blown-engine-6113/)

England15j 09-07-2014 03:28 PM

Quote:

Originally Posted by sidekick (Post 2696990)
No surprise there, ~400ft/lbs is the generally accepted max for the stock connecting rods. Did you catch it before ZZB?


Yes I was lucky and it didn't vent the block. I felt the vibes in the clutch pedal and babied it home where I pulled the oil pan and found the bent rod.

zoomzoomboom66 09-07-2014 03:37 PM

Quote:

Originally Posted by btstarcher (Post 2697002)
Well to buy/sell here you'll need to donate to become VIP. I know it's not what most forums do, but it keeps away the scammers and ensures the protection of the members here. Then just browse the For Sale section periodically until you find a used V2.

As far as breaking in the engine, it really depends on what you do. If you build one, there's lots of different advice. I created a thread awhile ago; look at my profile and go to statistics, then view threads started by me. For some comedy look at the 1st time I blew; lots of funny stuff there LOL. You have a few choices now: you can build and engine with forged internals, you can buy a used engine, or you could buy a new engine. I would examine the advantages/disadvantages of each and compare prices before making a decision.

Thanks! I've have bought a long block for my build w/ 3 year unlimited mile warranty on it. Any advice on the HPFP internals? I want to ensure I buy quality parts.

btstarcher 09-07-2014 03:47 PM

I'm running PTP/HPFPUpgrade/DamnFastDD internals, they've been in my car for over 120k miles without issue. Most people here have a problem with him, but again, they've worked for me. Autotech makes good internals, and Corksport as well. If you want a complete pump CP-E has them.

Reedy 09-30-2014 03:49 AM

2010 Gen II here.

My Engine hasn't "Blown" but has excessive blow by that is causing it to spew oil out the crank case breather and into the air intake. At first this smoke was diagnosed as a smokey turbo, until the turbo was replaced and things got worse. Leakdown test identified that all cylinders are leaking into the crank case.

Compression/Leakdown Results were:
Cyl 1: 165PSI/5% leakdown
Cyl 2: 150PSI/35% leakdown
Cyl 3: 140PSI/50% leakdown
Cyl 4: 150PSI/40% leakdown

Car still drives ok but power is way down and it occasionally burps, blowing a lot of smoke.

This car has done 65000km (40500 Miles) and has done dozens and dozens of track days, so it's had an extremely hard life.

Rebuild strategy at the moment is to buy a new long block from Mazda and drop a set of forged internals + injector seals in before doing an engine swap.

I was running a DP and Intake and ECUTEK tune at 17PSI, so quite modest power levels (had that done before AP was available). Did NOT have a HPFP for much of this time so am wondering if this might have contributed to the engine wear or if this was purely thanks to all the track miles that the car has done. It might not have exploded but if the fuelling was anything less than perfect then it could have conceivably caused some detonation, especially at the racetrack. It didn't explode, but she sure didn't last long!

DwayneMps 10-10-2014 01:06 PM

1 Attachment(s)
My engine blown 2 days ago car was on cold start up when a loud pop them like a ticking sound hole infront of 4 and spark plug 4 is smashed in, my mods ares only hpfp intake custom catback 77k miles

Vansquish 10-10-2014 01:46 PM

Quote:

Originally Posted by zoomzoomboom66 (Post 2696987)
I want to start by saying thank you for all your help and advice! It has really been beneficial in the preparation for my upcoming build. I have decided to keep my dp, upgrade my HPFP and get a used Cobb AP (v2) and an e-tune to match my mods: (Cobb SF CAI, Turbo Inlet and dp).

You mentioned that I can get a used v2 AP for around $300 from someone on this forum. Who would you recommend I contact to get one?

Also what oil would you recommend to break in my engine? I know that I need non-synthetic but I am unsure which viscosity I should be using for this process. Also what internals would you recommend for the HPFP? I want to make sure that I spend my limited money on quality parts.

Thanks again for your help!

Why would you run non-synthetic? Rotella T6 is what most people on here run, and it's what I've been running for the last 5 years myself.

As for mod plans (with respect to this post and your previous post), keep the balance shaft, if it's a DD, you'll want it. The OCC is a nice addition, but it's not necessary (I've run without one since I bought my car, and haven't really seen the need myself.)

I would definitely post a WTB thread and ask if anyone is selling an AP V2, and get a proper e-tune as well. As the others have said, you'd do well to pick up a set of Autotechs too.

btstarcher 10-10-2014 04:50 PM

Quote:

Originally Posted by Vansquish (Post 2723156)
Why would you run non-synthetic? Rotella T6 is what most people on here run, and it's what I've been running for the last 5 years myself.

As for mod plans (with respect to this post and your previous post), keep the balance shaft, if it's a DD, you'll want it. The OCC is a nice addition, but it's not necessary (I've run without one since I bought my car, and haven't really seen the need myself.)

I would definitely post a WTB thread and ask if anyone is selling an AP V2, and get a proper e-tune as well. As the others have said, you'd do well to pick up a set of Autotechs too.

I hope you're kidding....

Vansquish 10-10-2014 06:17 PM

As to which part?

wolly6973 10-10-2014 07:39 PM

The oil recommendation. Dino oil for break in.

Sent from my SAMSUNG-SGH-I337 using Tapatalk

Vansquish 10-10-2014 08:34 PM

Oh, yeah. Sorry for the confusion.

btstarcher 10-11-2014 09:37 AM

Quote:

Originally Posted by Vansquish (Post 2723429)
Oh, yeah. Sorry for the confusion.

I was thinking damn, I know you know better; probably just a momentary lapse in reason.....

I need to pick your brain on fuel economy; I've been following the hypermiling threads and using the information to the best of my ability and I'm not seeing more than 31mpg on the interstate.

Vansquish 10-11-2014 09:56 AM

Quote:

Originally Posted by btstarcher (Post 2723698)
I was thinking damn, I know you know better; probably just a momentary lapse in reason.....

I need to pick your brain on fuel economy; I've been following the hypermiling threads and using the information to the best of my ability and I'm not seeing more than 31mpg on the interstate.

What sorts of speeds do you average on the highway?

btstarcher 10-11-2014 10:22 AM

Oh about 80 I think....when I slow down I do get a little better, obviously. But I commute 120 miles to work, and I'm usually in a little bit of a hurry.

Vansquish 10-11-2014 10:30 AM

Well, that's probably the answer. If you're averaging 80mph and still getting around 30mpg, you're doing exceedingly well. I have to drive closer to 70mph in order to get anything above 30mpg. You know, wind resistance increasing as a square of the speed tends to have that impact.

btstarcher 10-11-2014 10:34 AM

Yeah, I just thought we were driving at similar speeds. Thanks.

I also forgot that I'm using 33% e85....

mrQQ 10-12-2014 05:22 AM

Well, I did a 160 mile trip at 75mph and it came out to 20mpg.....

Vansquish 10-12-2014 05:32 AM

Quote:

Originally Posted by mrQQ (Post 2724096)
Well, I did a 160 mile trip at 75mph and it came out to 20mpg.....

Then something is definitely wrong, unless you're using something other than pump gas, or the entire trip was uphill.

Tokay444 10-12-2014 07:36 AM

No one buys a mazdaspeed for hypermiling.
Smarten up.

btstarcher 10-12-2014 09:14 AM

No, but isn't it nice to be able to have both?

Enki 10-12-2014 09:50 AM

You can have your cake and eat it too... Last night I got a text from the local full corn test mule of "32 mpg," but I'm still waiting for confirmation that was on the Speed.

Edit: NVM, he sent that text to the wrong person; I should have known better since I know he doesn't have the self control to get higher than 20 in the Mazda.

btstarcher 10-12-2014 10:55 AM

LOL! Truth! I say I "can" get that good mileage, but I usually see around 26. But it's nice to know that when I'm broke I can make the sacrifice if necessary.

Enki 10-12-2014 11:28 AM

It can be done though. Just remember that after 60 MPH, you're losing to aero.

This was my car on 50/50 (~e45):

Tokay444 10-12-2014 04:05 PM

I'm almost never not trying to beat my best time, anytime I go somewhere.
That's having my cake and eating it too.
Mileage has never entered into the equation.

Yatta 10-12-2014 09:18 PM

Quote:

Originally Posted by Tokay444 (Post 2724121)
No one buys a mazdaspeed for hypermiling.
Smarten up.

LOL at this, the soot on my CWP agrees; that said mine is a daily driver and I have averaged over 26 mpg for almost 40k at an average speed of 45mph.. For what they are, what they do and what they cost our cars are nice.


But it isn't respectable. It's mildly terrifying. And that actually makes it quite appealing. - Mazda 3 MPS review, Matthew Jones, Top Gear.

cld12pk2go 10-12-2014 09:24 PM

I am doing well to get 20mpg on e40...

It is alright, as I get about 5 smiles per mile while boosting...

mrQQ 10-13-2014 11:34 AM

Quote:

Originally Posted by Vansquish (Post 2724097)
Then something is definitely wrong, unless you're using something other than pump gas, or the entire trip was uphill.

No, even road, 93.

mituc 10-13-2014 12:18 PM

Even road, 93/94 pump gas, highway speed (139kmph GPS speed), average fuel consumption is around 26-27mpg. If the speed is lower, around 110-120kmph and held constant (no crazy overtakes, and so on) I get 8-8.5l/100 (33-35mpg).
On a 6MPS the fuel economy should be worse with 0.5-0.7l/100 in average (3-5 less mpg) than on a 3MPS because it is heavier and the transfer case takes away some of that moving energy.

So there's definitely something off there. Maybe you should try to advance more in the closed loop sections, the factory timing should be fine. I'm not sure how that works with the 10.6:1 compression ratio but theoretically in closed loop a 2.3 liter engine with a 10.6:1 ratio should be significantly more efficient than another 2.3 liter engine with 9.5:1.

Vansquish 10-13-2014 02:06 PM

Quote:

Originally Posted by mituc (Post 2724922)
Even road, 93/94 pump gas, highway speed (139kmph GPS speed), average fuel consumption is around 26-27mpg. If the speed is lower, around 110-120kmph and held constant (no crazy overtakes, and so on) I get 8-8.5l/100 (33-35mpg).
On a 6MPS the fuel economy should be worse with 0.5-0.7l/100 in average (3-5 less mpg) than on a 3MPS because it is heavier and the transfer case takes away some of that moving energy.

So there's definitely something off there. Maybe you should try to advance more in the closed loop sections, the factory timing should be fine. I'm not sure how that works with the 10.6:1 compression ratio but theoretically in closed loop a 2.3 liter engine with a 10.6:1 ratio should be significantly more efficient than another 2.3 liter engine with 9.5:1.

Yes, if all other factors were equal, I'd agree. Unfortunately since the base compression ratio is significantly higher, the car won't be able to run as much ignition advance as our stock 9.5:1 motors. The result would likely be that fuel economy either isn't much different than what we see on stock motors (but achieved with lower ignition advance), or it might be slightly worse if the car can't achieve the same/similar dynamic compression ratio numbers.

I believe this came up in one of the high-compression build threads a while back. It migh'tve been @phate;, because I think I might've even asked about fuel economy.

mrQQ 10-14-2014 05:48 AM

Hm, now to think about it - I do get a lot of random KR coming up at cruise. So the ECU could be reducing advance to try and fix that (even though I doubt its real KR as my engine is reaaaaally producing a lot of KR) and in turn gets bad mileage?

The question is: if I increase the load limit for KR - how will that impact ECU's efforts to increase timing till it detects knock? What will happen if it keeps increasing it and it starts knocking but it will not be registered because load is below my set limit?

Vansquish 10-14-2014 06:32 AM

If you're getting real KR, then the car should be doing at least 2 things:

1. Pulling a bunch of ignition timing
2. Dumping a bunch of fuel into the mixture to try and cool the combustion chamber

The result:

Bad fuel economy.

Under normal low-load, closed-loop, operating conditions, the DISI motor does tend to generate a fair amount of KR. It's possible to tune around this, and many people have (including me). I used to see knock counts of 5-8 just driving around town, and on the highway. The fact that you're running a higher-than-stock compression engine could be leading to more hotter combustion temperatures, and more knock, more easily.

Do you still have your EGR plugged in?

mrQQ 10-15-2014 02:28 AM

No, no EGR.

Vansquish 10-15-2014 06:11 AM

Quote:

Originally Posted by mrQQ (Post 2726490)
No, no EGR.

That can contribute to knock as well. EGR has a cylinder-cooling effect that can reduce knock by filling the cylinder partially with non-combustible, inert gasses.

mrQQ 10-15-2014 09:01 AM

Good idea, I should try to reconnect it.

edit: update: http://www.mazdaspeedforums.org/foru...ml#post2726614

SteelJM1 12-13-2014 08:32 PM

120mi commute = beater 99-03 TDI or some other old econobox and save the wear and tear on your mazda. Especially if you're running hi-po tires. Yeesh.

Plus, after driving that slow shitbox, your MS3 will feel like a goddamn rocket. Every time.

Dat8687 02-13-2015 05:43 AM

Quote:

Originally Posted by DwayneMps (Post 2723116)
My engine blown 2 days ago car was on cold start up when a loud pop them like a ticking sound hole infront of 4 and spark plug 4 is smashed in, my mods ares only hpfp intake custom catback 77k miles

are you the original owner?

Masonyboy 02-14-2015 01:08 PM

Hey first time posting, read on hear and fix a ton on this car due to this site but never posted. Found this thread after I threw a rod and blew a hole through the back of the block last night doing about 35-40mph. Only mod is an intake with 120k miles. Whats the next step? Any suggestions. I'm honestly growing tired of fixing this car every month, but yet I love it to death. Do I buy a used block somewhere? Any suggestions?

himurax13 02-14-2015 02:10 PM

Quote:

Originally Posted by Masonyboy (Post 2813789)
Hey first time posting, read on hear and fix a ton on this car due to this site but never posted. Found this thread after I threw a rod and blew a hole through the back of the block last night doing about 35-40mph. Only mod is an intake with 120k miles. Whats the next step? Any suggestions. I'm honestly growing tired of fixing this car every month, but yet I love it to death. Do I buy a used block somewhere? Any suggestions?

Gen done or Pu?

Masonyboy 02-14-2015 02:12 PM

Quote:

Originally Posted by himurax13 (Post 2813806)
Gen done or Pu?

It is a Gen 1 2008 MS3. I'm assuming that's what you're asking. I swear I need a dictionary to understand the jargon on here.

btstarcher 02-14-2015 02:27 PM

Quote:

Originally Posted by Masonyboy (Post 2813807)
It is a Gen 1 2008 MS3. I'm assuming that's what you're asking. I swear I need a dictionary to understand the jargon on here.

I've been down this road a few times now, and the best advice I can give you is to find a block somewhere (there's one in the For Sale section for $300; it needs sleeves but in my opinion it's a good investment to sleeve it anyway) and use your cylinder head. Take them to a machine shop, get some forged pistons/rods, and have them build you a motor. Save yourself some money and take the engine out/reinstall it yourself with some help from local Nator chapter.

Masonyboy 02-14-2015 02:37 PM

Quote:

Originally Posted by btstarcher (Post 2813814)
I've been down this road a few times now, and the best advice I can give you is to find a block somewhere (there's one in the For Sale section for $300; it needs sleeves but in my opinion it's a good investment to sleeve it anyway) and use your cylinder head. Take them to a machine shop, get some forged pistons/rods, and have them build you a motor. Save yourself some money and take the engine out/reinstall it yourself with some help from local Nator chapter.

Ok, So thats one option I was thinking the other aspect of this is do I sell the car as is? This is probably a poor place to ask where to sell a MS3 on a Mazdaspeed forum but what sort of place to I look to sell this? I've never had to deal with this so I have no idea where to look to sell it? I guess you can't sell/buy without 150 posts so that isn't an option in this site. My next question was actually going to be if I plan on staying stock if I decide to keep the car. Forged internals, are they worth it on a fairly stock car?


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