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-   -   Not just another crash bar (http://www.mazdaspeedforums.org/forum/f544/not-just-another-crash-bar-181292/)

Matt@HTP 12-08-2014 07:49 PM

Not just another crash bar
 
3 Attachment(s)
We are finalizing the production versions of our crash bars for the Speeds and wanted to see what everyone thought of our design for the Gen 2.

First off, OEM fitment was a must. Our Impact bar has the same outer profile as the OEM bar ensuring that the factory bumper foam is pushing against it. This helps support the bumper cover and aids in low speed impacts. Gen 2 bumper covers also gain their support by resting the weight of the cover on the outer edge of the crash bar. Since ours is unlike the other crash bars out there, you can rely on your bumper cover not wanting to rip itself off due to the lack of support.

Placing the intercooler behind the crash bar allows for more size options than just the Treadstone TR8/L intercoolers. We will be offering some of our own intercooolers to support up to 1000+ hp. Brackets for the TR8/L will be available, what other intercoolers is anyone interested in brackets for?

Crash-worthiness aside, does anyone have interest in an aluminum version?

We'd love to hear some feedback!

Etipp98 12-08-2014 07:57 PM

TR1245/Tr1235 would be ideal on a Gen1 for me, My cut stock crash bar looks pretty fugly.

Easter Bunny 12-08-2014 07:58 PM

that is a pretty sweet looking piece

Dmurray06 12-08-2014 08:08 PM

Ya, he must work out.

neganox 12-08-2014 08:19 PM

1 Attachment(s)
This is glorious. Crashbar looks good too.

Code Monkey 12-08-2014 08:43 PM

@Matt@HTP; do you have any recommendations as to where to place a heavy-duty tow hook? The one that goes into the crash bar is not really meant for towing. Think about road racing after some serious rain -- when you go off, you may end up in mud up to your axles. I was thinking about having a tow hook welded to the front frame/crash beams where the crash bar bolts to but I know Miatas get their tow hooks bent quite often while towing so maybe a better solution would be a bolt-on tow hook that bolts to the frame either horizontally or vertically? I guess that would require extra nuts welded to the frame to support the tow hook.

SaveMelMac 12-08-2014 09:51 PM

Meth tank

Matt@HTP 12-08-2014 09:59 PM

Quote:

Originally Posted by Code Monkey (Post 2769244)
@Matt@HTP; do you have any recommendations as to where to place a heavy-duty tow hook? The one that goes into the crash bar is not really meant for towing. Think about road racing after some serious rain -- when you go off, you may end up in mud up to your axles. I was thinking about having a tow hook welded to the front frame/crash beams where the crash bar bolts to but I know Miatas get their tow hooks bent quite often while towing so maybe a better solution would be a bolt-on tow hook that bolts to the frame either horizontally or vertically? I guess that would require extra nuts welded to the frame to support the tow hook.

Can you email me a pic of the crashbar/frame rail area? Adding a threaded tube to the center of the frame rail would work nicely.

Matt@HTP 12-08-2014 10:05 PM

Quote:

Originally Posted by SaveMelMac (Post 2769290)
Meth tank


I will be updating that thread soon!

Do you have a Gen 1, 2 or 6?

Code Monkey 12-08-2014 10:12 PM

7 Attachment(s)
Quote:

Originally Posted by Matt@HTP (Post 2769294)
Can you email me a pic of the crashbar/frame rail area? Adding a threaded tube to the center of the frame rail would work nicely.

This is what I have from my various build threads -- note it is a speed6. :D

rymanmazda 12-08-2014 10:19 PM

The main reason I never went FMIC is because I wasn't going to cut my crash bar. This will be a great option if it sells for a fair price and if it is sold for the MS6.

derek13p 12-08-2014 10:19 PM

Speed6 crash bar for a tr10 would be awesome

Matt@HTP 12-08-2014 10:52 PM

Quote:

Originally Posted by Code Monkey (Post 2769307)
This is what I have from my various build threads -- note it is a speed6. :D

I thought you were talking about Miatas haha. I have our shop 6 in pieces finalizing that crash bar as well.


Remember to enter our contest this month to win one of these crash bars!

Code Monkey 12-08-2014 11:01 PM

Quote:

Originally Posted by Matt@HTP (Post 2769340)
I thought you were talking about Miatas haha. I have our shop 6 in pieces finalizing that crash bar as well.

Miatas already have half a dozen tow hook choices. :)

Quote:

Originally Posted by Matt@HTP (Post 2769340)
Remember to enter our contest this month to win one of these crash bars!

I'll just buy one. Let guys with tighter budgets win one. :beerchug:

BAT-man 12-12-2014 12:33 PM

Is this the stock bar, but with the necessary modifications to fit a bigger fmic? Stock ones are $100 shipped on ebay (part # BBM450070B) so hopefully this one will end up under $200...

Its not crazy hard to have someone with a cutter/welder modify/reweld the stock one (which what i assume you're doing), so it would be good if you guys made some profit for the convenience, but don't go crazy...

Matt@HTP 12-12-2014 12:59 PM

Quote:

Originally Posted by BAT-man (Post 2772613)
Is this the stock bar, but with the necessary modifications to fit a bigger fmic? Stock ones are $100 shipped on ebay (part # BBM450070B) so hopefully this one will end up under $200...

Its not crazy hard to have someone with a cutter/welder modify/reweld the stock one (which what i assume you're doing), so it would be good if you guys made some profit for the convenience, but don't go crazy...

This is not a cut stock one. If it was, then the price would end up too high. We have cut stock bars then reinforced them and the amount of time it takes is not feasible.

We have engineered a bar that follows the stock profile and has brackets that support everything properly. Let's face it, unless we have a group buy of at least 5000 bars we won't be hitting that price point.

BAT-man 12-12-2014 01:14 PM

Hey, thats totally cool, Im not here to tell you your business just throwin some thoughts out there. It took me about 3 hours to redo a stock one for another car. First time doing it. If you have someone handy and experienced could be less time. A two bar per day production would probably never get outpaced by demand. But i trust you did all the calcs and math. Lets just hope its somewhat affordable. I just found a stock new one for $50 shipped, so im going to be welding my own up.

I also just realized that the crashbar you made is that gray thing on top of the black stock bar... at first I didn't even pay attention to that, since I thought it was some foam add-on. There is no way that bar will provide anywhere near the safety of a stock bar, or even a stock bar modified for a tr8 (those are basically just notched on the bottom part of it and re-welded, so rigidity is barely compromised). You should probably take out that whole "low speed crash impact help" part out of the description, unless you have some crash data to back that up. It does look more solid than any other aftermarket bar out there, but unfortunately, pun somewhat intended, that's not a high bar to go by.

Tokay444 12-12-2014 03:58 PM

A crash bar that will accept a core bigger than a tr8?!? What a novel concept.

Matt@HTP 12-13-2014 06:41 PM

Quote:

Originally Posted by BAT-man (Post 2772639)
Hey, thats totally cool, Im not here to tell you your business just throwin some thoughts out there. It took me about 3 hours to redo a stock one for another car. First time doing it. If you have someone handy and experienced could be less time. A two bar per day production would probably never get outpaced by demand. But i trust you did all the calcs and math. Lets just hope its somewhat affordable. I just found a stock new one for $50 shipped, so im going to be welding my own up.

I also just realized that the crashbar you made is that gray thing on top of the black stock bar... at first I didn't even pay attention to that, since I thought it was some foam add-on. There is no way that bar will provide anywhere near the safety of a stock bar, or even a stock bar modified for a tr8 (those are basically just notched on the bottom part of it and re-welded, so rigidity is barely compromised). You should probably take out that whole "low speed crash impact help" part out of the description, unless you have some crash data to back that up. It does look more solid than any other aftermarket bar out there, but unfortunately, pun somewhat intended, that's not a high bar to go by.


Thanks for your input.

Our replacement bar is plenty rigid, in fact, we have to pay close attention to make it so that it is not stronger than the OEM. Please study the OEM bar and notice that the center is stout, and the mounting flange area is meant to give. Take in to consideration all of this information coupled with the fact that you are also now placing a heavy brick of aluminum (intercooler) in the impact zone as well. When your intercooler is mounted properly this adds to impact absorption.

We aren't just some company with a sawzall and a welder working out of our home garage. We have been in business 16 years and have extensive experience including owning a body shop. We have seen our fair share of crashed cars with modified crash bars and FMIC's, we've analyzed the area's of impact, and repaired them. Of course, we haven't crashed tested these per NHTSA, but our customer with the prototype ran it 40mph into a tree stump and it was repaired no problem. These will of course be sold for off-road use only.

I'd be happy to answer anymore of your questions or concerns.

BAT-man 12-13-2014 09:50 PM

I don't have any concerns as long as you always qualify the description with the fact that this bar is for "offroad use only" like you just did. Outside of NHTSA's testing, very few measures can be used as valid "we tested this for safety" evidence. "Tree stumps at 40mph" don't really fit that bill. I'm very glad you are providing an alternative to the existing products. Keep up the good work.

Matt@HTP 12-13-2014 11:00 PM

Quote:

Originally Posted by BAT-man (Post 2773391)
I don't have any concerns as long as you always qualify the description with the fact that this bar is for "offroad use only" like you just did. Outside of NHTSA's testing, very few measures can be used as valid "we tested this for safety" evidence. "Tree stumps at 40mph" don't really fit that bill. I'm very glad you are providing an alternative to the existing products. Keep up the good work.

Thank you! I actually appreciate the feedback and engagement of conversation of how products work. Although, an isolated accident does not provide enough info to validate a product, we do however make every effort to manufacture the best product even if it is "off-road use only".

mrmonk7663 12-14-2014 02:24 AM

A crash bar that accepts anything from a small CX racing core up to the TR10 series cores would be ideal I'm sure for everyone.

Tokay444 12-14-2014 04:08 AM

Quote:

Originally Posted by mrmonk7663 (Post 2773439)
A crash bar that accepts anything from a small CX racing core up to the TR10 series cores would be ideal I'm sure for everyone.



Well, except anyone running silicone piping that is.

Micha 12-14-2014 05:04 AM

Are they all just going to come in black?

Matt@HTP 12-14-2014 09:08 AM

Quote:

Originally Posted by Tokay444 (Post 2773442)
Well, except anyone running silicone piping that is.

Well, the big secret is........this crash bar is silicone! Damage will bounce right off, all with minimal NVH. :-)

Quote:

Originally Posted by Micha (Post 2773445)
Are they all just going to come in black?


Custom coating will be available with the standard custom lead times.

neganox 12-14-2014 12:32 PM

1 Attachment(s)
Zing.

DevinS 12-30-2014 09:34 AM

Off road use only should really be replaced with "off the record use only", haha. Bar looks nice, hurry up and take my monies!

murda 12-30-2014 11:08 AM

Do we have a release date yet? Im trying to get my ducks in a row for my fmic purchase.

Matt@HTP 12-30-2014 11:20 AM

Quote:

Originally Posted by murda (Post 2783292)
Do we have a release date yet? Im trying to get my ducks in a row for my fmic purchase.


January will see the release of this and multiple other new products. This platform is going to be pushed to new limits in 2015!

Code Monkey 12-30-2014 11:21 AM

Two weeks.

Err, I mean, two days.

Matt@HTP 12-30-2014 11:25 AM

Quote:

Originally Posted by Code Monkey (Post 2783298)
Two weeks.

Err, I mean, two days.

I said neither of those things. ;-)

swsmailman 12-30-2014 12:37 PM

Quote:

Originally Posted by Matt@HTP (Post 2783297)
January will see the release of this and multiple other new products. This platform is going to be pushed to new limits in 2015!

So many options are becoming nice! Can't wait to see what is next, I love the 3" intake I am running of y'alls and would like to have more products from you.

So may end up with a nice FMIC once your crash bar is out, pair it with JBR piping and a nice treadstone core....

murda 12-30-2014 02:05 PM

Quote:

Originally Posted by swsmailman (Post 2783351)
So many options are becoming nice! Can't wait to see what is next, I love the 3" intake I am running of y'alls and would like to have more products from you.

So may end up with a nice FMIC once your crash bar is out, pair it with JBR piping and a nice treadstone core....

This is exactly what I am thinking.

Tokay444 12-30-2014 03:17 PM

HTP is working on their own intercooler kits that WON'T be 85% silicone...

jdmage_mx5 12-30-2014 03:30 PM

It will also be underneath the car that is a huge bonus and is not currently offered by any other vendor right now.

Tokay444 12-30-2014 03:44 PM

rumour has it that it will be more than just piping...

murda 12-30-2014 03:52 PM

Well...if pricing is comparable to a treadstone tr8, jbr piping and crashbar, and fits like an oem product, I will be their first customer. That's not too much to ask is it? Now we wait...

Tokay444 12-30-2014 04:36 PM

What if it's just better quality and performs better?

murda 12-30-2014 09:39 PM

We'll see how it all plays out. Either way I'm sub'd.

swsmailman 12-31-2014 10:37 AM

Quote:

Originally Posted by Tokay444 (Post 2783495)
rumour has it that it will be more than just piping...

ALL THE OPTIONS!

Well if HTP is working on some piping as well.... then I am interested....


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