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That looks way better. |
@phate @Enki this is my buddies @justinspeed3 spill valve on 50/50 on t6 for maybe half the summer till now. He was having problems with afr going crazy and would randomly full cut, ap clint said to check spill valve, and well, u can see the results. I'm on 100% and my spill valve never looked this bad lol. http://i1205.photobucket.com/albums/...ps79d5e3f5.jpg http://i1205.photobucket.com/albums/...ps01de7ed5.jpg http://i1205.photobucket.com/albums/...pse9572034.jpg |
Fuck man MINE never looked that bad. Most of that is either from before adding corn (not cleaned prior to going mid-mix; probably should be a requirement, really) or hes right on the edge of ratio that causes issues. How is he calculating his mix? Is he putting in the same amount of e85 to 91 per tank or just the same amount of corn each tank and topping off? |
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Yeah same here, mine has NEVER looked that bad, and I'm on 100% E lol.....I don't kno the exact details, but I kno he fills up at every half a tank and puts ~6/6 gallons of 85/93. Idk if he adds a lil more 85 or not....Maybe @justinspeed3 can help answer?? So I think 50/50 down the road actually gunks up, or its the t6 oil.... I see nothing but problems with ppl running E and t6. |
Could be the gas. I use 91. Ultimately, he should make a thread on it. |
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Tuned on 5050 MONTHS ago by yours truly. So I talked to him about this today and got some info, which is why the spill valve was pulled :) He hasn't switched back to 93 since the 5050 tune, which is a ton of miles for him - I would guess 7-10k miles. Way back when we did the tune, he wanted to always top off the car because he drives it so much. I told him to always err on the high side with E85, which is exactly what he was doing. Over time, this has led to a higher than intended concentration. He is approaching 13:1 AFR's on his current tank, due to too much ethanol. In terms of AFR's, it's fine, that's why we tune them conservatively (target 11.48). BUT, I think this extra ethanol put him in the 'danger zone' for black death build up. Couple that with lots of miles, and bam, you have buildup and the E85 woes we've come to know and love. @justinspeed3 - can you verify the miles? @mazdafreak - thanks for posting those pics. |
This thread makes me miss my car |
you guys and your high concentration E85...lol good thread...will need to read up. I am currently running E42/5050 but am not seeing any gains over E35 as of yet. The 42 needs about .5* more timing to reach the same WHP so IDK what I think yet. zero issues with FP...well if you don't count pegging the FP sensor with a PTP 2150 RV...lol note to self...put 1850RV back in while motor is torn down for oiling issues. |
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isn't' it your bedtime? |
Np clint, I'm awesome :). I was surprised to see that, I was like Wtf! Anyways, idk if this matters, but justin says he's overdue for an oil change by like 4000 miles...pretty sure he changes it every ~3000....Guess t6 is starting to break down, idk, which I would guess why the oil is so black/dark......Just something to figure in too I guess. |
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If we were NA, I would only expect about a 2-3% increase in WHp. With FI and E85 I don't know what to expect. We'll find out soon enough though. Pistons are at the shop.,. Tapadatass |
Back to the original topic... I would gum up my spill valve in ~50 miles when trying to run 7.5-8 gal/tank E85 (~E50) when using Walmart SuperTech 5w-30 synthetic. I could reduce the E85 concentration to 6-7 gal/tank and clean the spill valve in place enough to control again. This was repeatable as it checked it 2-3 times. I have never had any issues with this oil at E20-E40 during the past 1.5 years. |
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Note to self: stock pcv system and Walmart Supertech = win. @atvfreek; would have an interest in this as well. |
I have determined that my spill valve is much more likely to stick when running the engine at high RPM and low load, e.g. when running up to redline slowly in second gear to do a MAF calibration log, or if revving the engine in neutral. This has led me to theorize that the valve sticking is due to fluid coming back into the valve from the pump due to high pump cycling and low fuel flow demand. It brings oil seeping past the seals on the pump piston with it that gum up in the spill valve. |
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I haven't done an UOA; however, I just received two Blackstone kits and I plan to test my current oil at 4k, and then to switch to Rotella T6 (which will also be checked at 4k). Going to T6 will increase my operating temp viscosity by ~50%. Also since I am making crazy power and pushing my turbo well off the compressor map, I figured it would probably be smart to not push the oil change frequency like I was still running stockish power levels. I currently have 82k miles (next oil change at 84k). |
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So I went back to full e85 after having been on 50/50 and VR1 for over a month, and not even 20 miles in the spill valve stuck. Fortunately, the internals are still holding pressure, but I fear that there might be some black death sneaking around in there as it took a couple of cycles for the car to build any pressure. I'm on about a 25% mix right now (as I had enough foresight to only put 5 gallons of pure in, and filled up a 5 gallon can with 91) and I'm probably going to run that down before I go back to 50/50 or maybe even 3 gallon in preparation for the S3. It very well could be that the e85 I get is tainted with some kind of additive that just properly fucks oil, I dunno. Thought you all might like to know. |
You should try kendell racing oil next ((the actual full race oil)), i think thats what it is, buddy uses it on his talon ((9sec talon))....I hear its 85 compaitable. Its still too cold for me to test here in IL. And when it was colder out my spill valve stuck all the time on 100%. |
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Not yet; not sure I can handle another failure without cutting myself. |
Don't really want to see this die. Anyone have any updates? @silvapain; @metallemur; @mazdafreak; @GLORIFIEDBOZO; @khopwood77; Edit: I'm still rocking 50/50 and hauling much ass doing so, but long for the days of smooth running and lolrape that is full e. |
No updates, car is getting the built motor put together right now..... I rly dont want to deal with cleaning the pump anymore, and didnt want to mix anything either. Planned on running 100% Racegas. Not sure what im gonna do, wish we had a fix for the pump. Or at least last longer than a week and not be worried if ur spill valve will stick lol. Should try diesel oil ((85 compatible?)) |
I'm on 93 pump gas right now, until I purchase a fif port system and install it. I'm running out of fuel on my setup as it is with just pump gas. |
Sounds like most have forsaken the corn in favor of big turbos. |
I will never forsake the corn. Plus with shitty AZ gas and the heat we get...there is little choice if one wants to run aggressive. |
I meant full corn. Like your avatar's erection. |
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This is a thread I wrote when I had my old Mitsubishi . injectors used to get the black death, this was when I was running 100% E85. "Alright, I finished my analysis of this stuff, and my finding is very unexpected. I think it will probably surprise everyone else as well. This doesn't appear to be forming because ethanol is "such a good solvent" but because ethanol is a poor solvent. I suppose it should have been obvious when others said that it "washes right off with gasoline". Why would something that ethanol is selectively dissolving wash off with gasoline? If this were something in rubber or from our fuel tanks, wouldn't that imply that gasoline would dissolve it even more readily than E85? Alright, so what is this stuff? It is a appears to be a very large petroleum based hydrocarbon, similar to Vaseline. There isn't a single hetero-atom in the molecule (ie, the entire molecule is comprised of hydrogens and carbons), but the molecule is very large. It is also completely aliphatic (ie, only single bonds in the structure - no double or triple bonds). Where did it come from? I can only think of two different sources it could be coming from. It is either something that is mixed in with the rubber hoses that is meant to dissolve away in the gasoline, or it is a trace impurity in the 15% gasoline that is in E85 that wasn't separated during the fractional distillation process. Because it is such a large molecule, it wouldn't be very soluble in ethanol and could easily crash out of solution at the injector." "Well, here is what I did just so everyone is clear. I filled a 40mL vial with E85 and blew it dry with nitrogen gas and mild heating (about 150*F). After there was no fuel left, I placed it under high vacuum to remove any remaining volatiles for about an hour. I was left with a clear sticky residue that smelled bad - like nasty frying oil. I dissolved this sample in the NMR solvent and analyzed it and it IS the same goo that was on the injector. There was smaller amounts of some other stuff in it as well, but the same peaks I saw in the black goo were in this residue. The black goo IS coming from the E85. It isn't naturally black, though. I suspect it just has soot mixed in with it that is giving it the color. Or trace amounts of oil, carbon, etc I beleive Its caused from some additive they put in E85, some areas have it some dont, but its when the E atomizes out of the end of the injector some of the additive stays behind as this black goo / tar like substance. This may help explain why some of us get the black sticky death, and some don't. |
That's some really good info, thanks for posting that. So why wouldn't additives be able to break this stuff down like gasoline? |
The problems occur when gasoline additives are used in E85 shouldn't be surprising since these additives were never formulated for use in E85 gasoline contains detergent additives to keep critical engine parts clean. Depending on your location. Some e85 contains more or less of these additives. Which may help explain why some get black sticky death and some don't What is worse, many existing gasoline additives are not fully compatible with E85. While they may appear to mix well with high-level alcohol fuels, the additive may not be completely soluble and could fall out of solution or become trapped on fuel filters, injectors, pump etc. Modern gasoline additives are formulated to prevent this problem in normal gasoline. |
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In any case, you don't think engine oil can be the cause at all? |
I'm sure that the oil plays a factor in the black death. because the E85 is a terrible solvent, the oil gets into the pump and sits after shutdown, and adds to the nasty residue that the additives in the E85 leave, Explains why it is black/brown. Remember my car was SP not DI so some of the components were different. The only place I experienced Black Death was on the injectors. It's just some food for thought. their are a lot of variables that are involved with E85, location percentage of additives in e85 and gasoline etc. and I'm sure we may never find a completely viable solution on preventing Black Death other than regular cleanings. Even flex fuel vehicles suffer from Black Death. |
[QUOTE=speeding3;2136857]Words/QUOTE] I thought this looked familiar. http://www.mazdaspeedforums.org/foru...tml#post995478 Edit: So you are this "thiazole" guy from codsm? Still live in Texas? http://www.codsm.org/forums/showthread.php?t=3965 http://codsm.org/forums/showpost.php?p=29606 Side note: The single nastiest pump I've ever seen came off a CX7 and only ever ran gasoline. Black death infested that pump and I couldn't get all of it out. In fact, it was so nasty I had to pry the internals out of the pump. No joke. |
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Are you getting your e85 from a station that sells premix, or a blender pump? (one that mixes ethanol with gas from the main station tanks)? What you might be encountering is due to the fact that premixed e85 is often mixed using very low grade gasoline (85 octane or lower - the ethanol largely makes up for it). It's probably sourced from the small amount of gas that is directly extracted from low grade crude oil or natural gas production, as opposed to the majority of gasoline which is processed in some way or another to obtain higher octane mixtures. A number of different processes are used - cracking, alkylation, reforming, etc which all produce slightly different mixtures that will pass the same "octane" rating tests. What we think of as "gasoline" is really an extremely variable mix of several dozen different liquid hydrocarbons of different types that can pass the combustion and octane tests which allow it to be sold at the pump. (LPG is a similar product). The only real common feature of this mix is that the hydrocarbons all boil around the same (gasoline) temperature when separated from components with higher or lower boiling temperatures during distillation. Before it goes to the pump, it is modified via additives (detergents, ethanol, MTBE, etc) in order to bring it up to various standards. The feedstock (crude oil) that is used also produces very different mixtures depending on where it came from. "light sweet crude" tends to produce more gasoline with higher octane and light hydrocarbons, where "heavy crude" and "tar sands crude" tend to produce heavier hydrocarbons, and the gasoline that results can contain a lot of heavier tars and waxes. The gasoline from the latter tends to be anywhere from 60-80 octane, and is usually processed in some way to produce consumer gasoline. E85 blends can be made using cheaper, less processed gasoline when it is available, which leads to many of the problems you are encountering. This is often done to offset the high cost of ethanol, which is not only fairly expensive to produce, but cannot be transported via pipelines because it attracts water, which then contaminates other petroleum products that are also transported through the same pipeline (this is done by inserting a "plug" in between batches of fuel, which keeps the fuels separated). In some cases, lower grades of gasoline are actually required in order to allow the fuel to vaporize more easily, since ethanol does not, especially in colder parts of the country. Recall that the opposite is true - higher octane gasoline vaporizes and burns less easily. Compounding the problem is that many of the normal gasoline detergents (that prevent the tar buildup that you are seeing) are not compatible with ethanol, and also in ethanol blends, only the gasoline portion contains the EPA required minimum additive levels. (A sidenote - the main difference between cheap gas stations and "top tier" stations that tend to be more expensive is not that the gasoline itself is any different, but that the levels of additives are higher, mainly detergents) It's such a problem that professional race teams that have switched to e85 have had to source their own blends from manufacturers, which can be blended from a combination of high grade (low water content) ethanol mixed with race gas - the result is much higher quality than the E85 we can get at the pump. If you have a lot of time, here's a DoE primer on Ethanol fuels: Ethanol A couple of recommendations if you are having this problem with E85: 1) If your car is still dual-tune, run a tank of 100% gasoline from a "Top Tier" station every now and then (Chevron is my preferred, but there are several. Some independent stations are also certified:Top Tier Stations - You'll probably want premium, but detergent content is unrelated to octane rating) 2) Find a bottle of E85 compatible detergent additive - Chevron's "Techron" is available at many auto parts stores in a bottle. "Seafoam" makes a gas tank additive that is E85 compatible - not to be confused with the popular "spray" product. After doing looking around a bit at some more DoE and ethanol industry literature, the consensus seems to be that the goo is caused by not just the factors I mentioned above no detergents in the ethanol portion of the blend, and lower quality gasoline with a lot of heavy "gum" hydrocarbons, but also a high level of corrosion inhibitors. The best bet is probably still to use an appropriate detergent additive, but don't use more than "recommended" by the additive manufacturer, as too much detergent won't dissolve properly in the ethanol, and might cause other problems. I think the actual ethanol content of the fuel doesn't really matter - it's only dependent on the actual additive. Here's an excerpt from a whitepaper by the RFA (Renewable Fuels Association) Detergents/Deposit Control Additives: Recent studies have shown that E85 may, in some cases, lead to development of fuel injector and/or intake valve deposits. Preliminary work indicates that this may be a result of no detergents in the ethanol portion of the blend in combination with high levels of corrosion inhibitor. This can be addressed through the addition of detergents/deposit control additives. If an additive is used, the blender must rely on information from the additive manufacturer. In addition to effectiveness, it should be confirmed that any additive selected will remain soluble in varying blend levels of gasoline and ethanol, and that the additive meets the “no harm” criteria, meaning it will not interact with other gasoline additives present in a manner that would cause problems or reduce the effectiveness of other additives. Common gasoline additives may not be compatible with E85. The recommended treat rate of any additive should not be exceeded. |
So what we need is to ditch gasoline all together, and find the proper additive for 100 percent E85...this will require someone who doesn't mind cleaning their spill valve all the time until the right additive is found :) |
What about buying drums of E85? Instead of going to a pump. Id be down to test this shit once my motor is broken in. c85 VP Drag Racing Fuels |
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My friend purchased a 55 gallon drum of E98 for his race car so I have dibs on some of it. Been playing with that recently. |
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If it solves my black death problems I wouldn't care at all how much.... $470 for 54 gallons is almost $9 a gallon, which is about the same as racegas at the pumps ((which I was going to use)). Plus I dont daily my car, only used for like weekends or a random cruise to work. Quote:
What does @phate; @silvapain; think about c85, think it will help at all with black death? I could order a 30gallon drum, good for 2 full tanks and see what happens. |
I have no idea how it reacts in regards to the "black death". I would need to run it in higher concentrations and based off the price, I will never do that. Just wanted to mention that it is a really good fuel. |
Again, this might be resolvable simply by keeping the pump cooler. It's possible that some o-ringed thermal gaskets or a return style fuel system could resolve the issue entirely. |
Is anyone working on a return style setup still? Sent from my SCH-I545 using Tapatalk 2 |
I don't know why you'd want to go through the hassle and cost of purchasing that expensive fuel by the drum, when mixing pump gas and E85 at the station is proven to work and be more cost-effective and less work. The performance gains on full E85 are minimal. That isn't to say that I'd stay E50 if we figure out a way to safely run full E85. Just that I'm not too upset with our current option. |
It is very expensive, I agree 100%. I've been throwing in a few gallons of E98 from my buddies stash. It's free so why not :fest30: |
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I have pretty much settled in around 5-5.5 gal E85 per tank. My turbo is maxed out and the difference in airflow capability summer/winter is pretty much offset by the E70/E85 switch such that my IDC stay in the low-mid 90's... |
I disagree that there isn't any reason to go full e85. I mean, the fuel carries with it its own oxygen, which makes it like getting a small shot of nitrous on full e. I had to go from full E with only an intake to bigger intake, intercooler and turboback to reach the same levels of power I was making on full e with only 50/50. Is there a point on the big turbo cars? No, I'll agree there isn't there, but on airflow limited cars at altitude, I do believe there is a reason to go full e. Hopefully, one day, I'll be able to prove it. |
I just spoke to a rep at VP that dropped by my job. we buy a couple 100 gallons a month of the leaded VP. He said and I quote "VP C85 is nothing more than re-packaged pump E85 in a fancy can, If you want a better fuel try the VP101" so I guess the C85 is a no go as well. |
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So what would it take to have a return style fuel system put in....I would love to cure the black death so i can run 100% E85. |
You'd have to run a secondary line, bypass the itfp regulator, and set up a bunch of fittings. It's probably worth noting that black death forming as a result of heat is significantly more likely to happen with a hot shutoff over time, seeing as how no fluids will be circulating anywhere. |
Has anyone tested if pre-cooling the fuel has any effect? Could line routing close to the block be pre-heating the fuel system? With a modified length plunger could we put a thermal insolating gasket and have any worth while results? Another option may be to directly cool the HPFP by creating a heatsink or some other cooling setup. |
It would probably be easier to mill the pump/hat and have a tig made there than extending the piston. Ideally, we should have a crank driven pump, like a reworked diesel pump or something. THAT would be awesome. |
Just talked to my gunsmith, he's on board to produce a new drive housing for the hpfp which would relocate it to either drive directly from the crank or off the serpentine belt. Anyone with some engineering knowledge care to draw it up? Sadly, I have no skills. @phate; @silvapain; @djuosnteisn; |
That's the sketchiest idea I've ever heard............it made my wiener wiggle and I want one........ |
I've thought about it a bit more and it probably wouldn't work too well if utilizing the stock control circuitry. The reasoning is that normally the fuel pump is driven off the intake cam, which has VVT. The pulses to the spill valve are (I assume) timed and compensated for the fact that VVT can relocate any of the three lobes 30+ degrees in either direction. We would probably need something else to control pressure, unless the engine can run with 1800+ PSI at idle. |
The CMP is also on the intake cam, so the ECU knows the actual location of the HPFP cam lobes. I don't know how the ECU determines when to pulse the spill valve though. |
I'd wager it's in relation to the lobe angle. This can probably be scoped and if correct, the pulse location will change with VVT, thus confirming a requirement for a tertiary control system. Now that I think about it, a custom controller could probably be done with an Arduino; base off of MAF and RPM and it wouldn't be too hard to pulse through a mosfet to kick the spill valve. Not really the cheapest alternative to fueling but if effective...oh boy. Hell, you could make a housing with two HPFP to kick the volume up even higher. Shit, they could even be stock pumps (140% volume per stroke single with internals or 200% with stock twins). Hmm.... Giggity. |
I dont know that anyone has ever scoped the HPFP spill valve signal. I know if it was me designing it I wouldn't attempt to time it at all, I would just make it have a check valve before the spill valve that wouldn't allow fuel to flow the wrong way past the spill valve, and then have the duty cycle variable on the spill valve, so when its full bore, the spill valve is just open 100% of the time, relying on the check valve to prevent back flow. But I don't trust SW for anything. We just redesigned an entire mechanism to have a spring loaded failsafe because they kept crashing stuff into a focusing optic because they were supposed to check that the focus cell was clear before commanding the other mechanism to move. |
The only problem with that though is that the spill valve is what controls the pressure. Without it, we would likely see full pressure at idle (due to check valve not allowing pressure bleed), which may not work too well with injector pulse width (might not be low enough). I've had my afrs at idle in the 8 range (mafcal shifted a couple boxes), and although it sounds awesome (like a cammed v8), it's probably not good for the motor. |
I am going to be testing diesel oil with 100% E85. Mobil 1 recommonds their full synthetic diesel oil to be ran with E85....And oil has high zinc, which is good for our motors (the head).....If black death occurs after week or two ill just be running ~50/50 or a tad higher E. Whenever clint is free to send me a base map for it tho :) lol. |
Which oil? |
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I run rotella diesel oil now for the high zinc on a freshly new 11:1 motor. But I saw mobil 1 recommonds their full synthetic diesel oil with E85. |
I still wonder what role does the oil play since it has no contact with the FP? Is there another car that is DISI and is approved for E85 so we can compare the FPs? |
If you seriously think there is no oil in/around the fuel pump, you should probably re-read this thread and a few other threads in this section. |
Can't you add some kind of lubricating additive to the e85, seems like this would help with the sticking issue, ethanol likes to attract water and tends to dry rot any kind of seals, I ASSUME black death is a byproduct from the deterioration of said seals |
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Next person to post in this thread without reading it first is going to get raped in every face hole. |
How much E can I run with using Rotella T6? just tappa it in... |
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1 gallon of E. |
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Sent from my iBro 5 using tapatalk, Bro! |
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When's the rape? |
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No cuddling. Rest of you fucks just got trolled. |
I didnt get trolled, since his mod list shows self tune 25% e85, so I would think he was trolling lol |
Hey noobs. Read before posting. Every question you can think of has already been answered. Tappin |
Not everyone has sigs turned on or reads mod lists. |
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I just edited my sig for e85 a little bit ago, realized it wasn't on there. No intent of trolling, other than James. just tappa it in... |
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At least my last two fill ups were 6.3 and 6.0 Gal E85 with balance 93... |
I regularly run E50 (7 gallons E85 + 6 gallons E10 93 octane pump gas) on T6 will no spill valve issues. Sent from my iPhone using Tapatalk 2 |
Just do 50/50 mix (1 gallon e to 1 gallon pump gas) and never worry about it again. |
I currently run 5 gallons e85 NP. I believe it's good practice to clean your spill valve every so often 3-6months it's very easy and it just offers piece of mind. I'm wondering if anyone on here is running e85 with the new kmd aviva instruments internals they say they have a different coating on them Piston surface treatment is a proprietary coating applied by PVD. Refined for lower μ than traditional DLC coatings. I'm wondering if maybe this is a little bit more resistant to the Black Death. Just some food for thought. |
The black death does not discriminate. It will fill your internals, and gum them up so bad the piston won't cycle. The only way to avoid the problems associated with the black death is to prevent it from building up in the first place. |
For craps and laughs... What if a higher rate spring was used for the return? Could there be a point that it doesn't get stuck from the sticky icky? just tappa it in... |
Wouldn't matter; the spill valve would still stick (and I'm already running a 5x spring in that). |
I wonder if maybe we can run some kind of inline filter, not that shity one in the tank, like a inline 70-140 micron stainless mesh filter pre hpfp, and after the in tank pump. I think some of this may be from the station tanks. It would be easy enough to install an in line filter and it may work. I mean the Black Death effects every pump, but I'm wondering if you can filter the shit out of it, then maybe you can significantly reduce the amount of deposits. |
It isn't. It doesn't. It won't. Read the entire section please. Every thread. Every page. Every post. |
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